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Week of June 28, 2004

Front Page

* Pilot Home Buyer Counseling Program to Make Ten Lucky Families Home Owners
* Help NAHB Solve the GLI Crisis
* Congress Passes Long-Term Authorization for National Flood Insurance Program
* Housing Snapshot

President's Message

* You Can Help Solve the General Liability Insurance Problem

Housing Forum

* Bursting Bubbles and Other Housing Myths

Housing Politics

* Home Energy Efficiency Tax Credits Still Stand a Chance in Congress

Housing and Economics

* Builders Continue to Urge Commerce Secretary Evans to Help Alleviate Cement Shortages
* San Diego Builder Forecasts Moderation in California's Harsh Climate for Housing
* New Home Sales Surge to Record Level in May
* Home Re-Sales Set New Record in May

Business Management

* Show Me the Money: New Overtime Pay Rules

Housing Finance

* Home Builders Endorse Strengthening Housing Goals of Fannie Mae, Freddie Mac

Construction Safety

* Job Safety Training for Latino Workers Needs Special Focus
* OSHA and NAHB Provide Resources for Hispanic Worker Safety Programs

Seniors Housing

* Active Adult Communities Don't Need Advertising

Design

* Design Trends: There's a Lot More Going On Outside
* Best in American Living Awards Entries Due in July

Small Builders and Remodelers

* Three Critical Tips to Making Your First Sales Call a Success
* Brochure Helps Consumers Find Professional Remodelers

Women's Council

* Rabbitt Honored for Support of Breast Cancer Coalition

Sales and Marketing

* Builders Advised to Advertise in Spanish to Target Hispanic Home Buyers

Labor

* HBI’s Job Corps Programs Adopting New Industry Training Standards

Building Products

* Dish-Washing Sink and Refrigerating Oven Among Top 20 Cool Products at PCBC
* Sears Acquires Premium Appliance Contract Dealer in San Diego County

Builder's Engineer

* Grout — Evil Menace Takes Its Toll

Building News Coast To Coast

Association News & Events

* Nine Home Builders Associations Receive Matching Funds From Housing Endowment
* Sign Up for 2005 Committees and Councils by July 9
* Awards Programs Deadlines
* Calendar of Events

NBN Back Issues

 

Grout — Evil Menace Takes Its Toll

Stick (ahem) with what you’re good at.

Sound advice that has been passed along to me more than once, and yet at times still eludes me. What could I have possibly been thinking when I volunteered to grout the saw cuts in my new stained concrete floor? That I would save a little money? Yes, but what flawed logic that was. Here is the grisly tale.

The new main floor in my house has about 1,200 square feet of stained concrete. I hired subcontractors to place, finish, saw cut, stain and seal the concrete. For some bizarre reason, I thought it would be troublesome and expensive to have a subcontractor grout the sawcuts. But heck, I thought, I’m handy with tools, no sweat — I’ll do it myself.

Day 1. I made four trips into town (11 miles each way) trying to find the right color in a non-sanded, calking tube-type applicator. Finally I gave up and bought sanded grout from a box. Zero grout installed and one day lost.


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Day 2, a.m. Whistling, I mixed up my grout, grabbed my trusty putty knife (an heirloom passed down from my long-deceased grandfather-in-law) and began pressing the sticky goo into a saw cut. Being an old grease monkey, I knew I had to really press hard to force the grout all the way to the bottom of the saw cut — kind of like packing wheel bearings. Of course as much squished out the sides as stayed, so I meticulously cleaned and washed after myself. After a couple hours I had maybe 10 linear feet done. Wow, only 740 linear feet to go! No problem, I figured, just need to get the hang of it, then, boy, would I fly.

Day 2, p.m. Groaning, I scraped the last crusts of semi-hardened grout from the sides of my Tupperware grout bowl and pressed it in. A muscle in my upper shoulder screamed out in agony with each press of the putty knife. Then it screamed again with each swipe of my cleaning sponge. Fifty linear feet down, 700 to go.

Day 3. Sensing the enormity of my task, I enlisted the help of my wife to clean grout film. After a couple batches, both our knees were bruised and sore. My shoulder muscle now was an inflamed knot. At 4:00, I took a break to coach my 10-year-old son’s little league team. Throwing batting practice, my throbbing shoulder involuntarily spasmed and I beaned two kids. They both cried.

Day 4-Day 6. I woke up on Day 4 and couldn’t move my Grouting Arm. It was abused beyond repair and had died in the night. This meant I would have to finish the job with my other arm — the one with no coordination or fine motor skills. Although my progress was excruciatingly slow, my dead arm flickered back to life, apparently because now its misery had company. When I finally finished, both arms were lifeless chubs of salami hanging at my sides, and my knees were blue-green baseballs that had been slugged too many times. My wife had stopped speaking to me during Day 5.

Looking back, had I been smart, I would have hired someone to do the grouting, and done an extra engineering job or two to pay for it. I would have been ahead in terms of both time and money. It is now three weeks later, and finally, I can lift my Grouting Arm enough to shave.

Yes, stick with what you’re good at — sound advice indeed.

Tim K. Garrison P.E. of ConstructionCalc.com has authored books and short courses and lectures on topics relevant to builders. Got a technical or management issue? E-mail buildersengineer@constructioncalc.comTim reads every one.

This column cannot be reprinted without permission from the author.

The views expressed in this article represent the personal views, statements and opinions of the author and do not necessarily represent the views, statements, opinions or policies of the National Association of Home Builders. NAHB does not necessarily endorse any of the views expressed by the author and NAHB is not responsible for any direct or indirect consequences arising out of the views expressed in this article.


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